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QCW Tesla coil: Quasi-continuous wave

Quasi-continuous wave, a Tesla coil drive mode; the pieces filed here are written for a ramped DRSSTC

articles

Quasi-continuous wave

QCW ramps the supply instead of switching it on flat, so the arc grows instead of appearing at once, and comes out straight and smooth instead of branching. It is a drive mode, not a topology. It usually goes on a DRSSTC, where the tank is tuned and the timing has to be tracked all the way up the ramp. It also goes on single resonant coils, where it is called ramped SSTC or QCW SSTC. That is the simpler machine and the easier place to start. There is no tank capacitor, so nothing stores a bang and nothing runs away, and the bridge current is only ever the current the bridge made. What it gives up is length, and a lot of it, because the part left out is most of what makes a DRSSTC's arc long. Loneoceans' ramped SSTC gets twelve inches off a five inch secondary. The QCW DRSSTC beside it gets seventy off five and a half: nearly the same coil, and nearly six times the arc. They are two different machines, though. They differ in the bus and the bridge as well as the tank, so read the gap as the difference between two real builds, not as the cost of removing one capacitor. On either machine the ramp brings the same problem: nothing stays still. The frequency falls as the arc loads the secondary, the current climbs, and every timing figure that was a single number on a flat burst becomes a curve across the ramp.

tap any part

220 V ACRECTIFIERDC BUSBUCKFULLBRIDGEPRIMARYMMCCT PHASECT OCDSECONDARYTOPLOADBREAKOUTGDTDRIVER + LEADRAMP + INT.FEEDBACKOVERCURRENTRAMP
bridge, coil

duty 5.00 %channels 1arc ≈ 80 cm

Pick a part of the diagram to read what it does.

Where the power comes in, what is made of it on the way, and what tells the bridge when to fire. Every part of it answers for itself: pick one.

DC bus

  1. start heresafetyin DRSSTC

    Tesla coil safety: what in a DRSSTC will actually kill you

    The arc is not what usually kills people. The dangerous parts are at DC or mains frequency, inside the cabinet, and give no warning.

    9 min readsafety, bleeder, grounding
  2. start heresupplyin DRSSTC

    DRSSTC DC bus capacitors: loop inductance, ripple and voltage

    Working out the bus capacitance is simple arithmetic. What actually kills a bank is the wiring loop it sits in and the voltage it really sees.

    35 min readbus, capacitors, rectifier

Buck modulator

  1. start heremodulator

    QCW DRSSTC bus modulator: why the ramp needs a buck converter

    On a buck-ramped QCW the ramp is made by one converter between the rectifier and the bridge. How it is built, how it fails, and why pulse skipping has not produced a sword in any of the three public attempts.

    57 min readbuck, ramp, QCW
  2. modulator

    QCW buck converter choke, switching frequency and gate supply

    Raising the buck frequency looks like the cheap way to a smooth ramp, but the choke does more of the work, and higher frequency loads the gate supply: at 30 kHz on a split rail a 2 W module is at or over its limit.

    27 min readbuck, inductor, QCW

The bridge

  1. start herepower stagein DRSSTC

    DRSSTC IGBT vs MOSFET vs SiC: what each switch costs

    The choice of switch sets both the frequency you can run and how long the bridge lasts. Three families of parts, and the trade-offs each one brings.

    18 min readIGBT, MOSFET, SiC
  2. power stagein DRSSTC

    DRSSTC half bridge or full bridge: layout, paralleling, what kills it

    Bridges rarely die from peak temperature. Repeated temperature swings fatigue the bond wires over thousands of cycles, well inside the datasheet limits.

    21 min readbridge, IGBT, layout

Gate drive transformer

  1. start herehow it worksin SSTC

    SSTC gate drive transformer design: how to wind a GDT

    The top switches in a bridge have their emitters on a node that swings by hundreds of volts. Logic cannot be wired to that directly, so the gate signal crosses a transformer.

    40 min readGDT, gate drive, basics

Driver

  1. start herehow it worksin DRSSTC

    DRSSTC driver guide: what the driver board does

    The driver board does four jobs. Without it the power stage is just parts, and the frequency it has to follow is not one you can set once and leave.

    11 min readdriver, feedback, basics
  2. gate drive

    QCW gate drive power supply: sizing it for long ramps

    On a DRSSTC the gate supply is a minor detail. On a QCW it has to deliver amps of average current from millifarads of storage, and getting it wrong by a factor of four kills the bridge.

    11 min readgate drive, supply, QCW
  3. control

    QCW driver: converting a DRSSTC driver, and what changes on it

    Which parts of a DRSSTC driver have to change for QCW use, and why, so you do not have to find out by pulling parts until something changes.

    24 min readdriver, UD, self-oscillation
  4. tuning

    QCW Tesla coil tuning as the frequency slides down the ramp

    A DRSSTC runs at one frequency. A QCW's frequency changes throughout the bang, and the four things timed against it do not all move the same way.

    32 min readtuning, poles, QCW

Interrupter and modulator

  1. start heremodulator

    QCW ramp generator: what shape the ramp should be

    The ramp shape is an easy QCW setting to overlook. A ramp that is linear in voltage already gives a power rise close to a square law; aiming for a linear rise in power gives a different curve.

    21 min readramp, branching, QCW

Current transformers

  1. start herehow it worksin DRSSTC

    DRSSTC current transformer: what it is and what it senses

    A ferrite ring around one of the primary conductors. It is how the driver measures what the tank is doing, and it is the only sensor the machine has.

    9 min readcurrent transformer, feedback, basics

Tank capacitor

  1. tank

    QCW Tesla coil MMC: choosing the tank capacitor by impedance

    The tank capacitor is the smallest part in a QCW and it sets the current. Choose it by impedance, since frequency alone does not fix the values, and size it for its highest voltage at the end of the ramp, when it is also hottest.

    11 min readmmc, impedance, QCW
  2. tankin DRSSTC

    DRSSTC MMC capacitor bank: sized by current, not capacitance

    The capacitance sets the resonance and is quick to work out. The number of capacitors is set by ripple current, and choosing larger parts to be safe can leave you with a bank that carries less.

    14 min readmmc, ripple, datasheet

Primary

  1. start herehow it worksin DRSSTC

    Tesla coil primary coil: what it is for in a DRSSTC

    The primary is a few turns of heavy copper with no direct connection to the secondary. What it does and why it is built that way.

    10 min readprimary, coupling, basics
  2. primary

    QCW Tesla coil primary design: what changes from a DRSSTC

    A QCW primary is sized with the same arithmetic as a DRSSTC's, but it carries current about fifty times longer while the frequency drifts. Three published machines, and only one wound like a DRSSTC.

    14 min readprimary, ferrite, QCW

Secondary

  1. start herewindingin SSTC

    SSTC secondary coil design: how to wind and measure it

    The secondary is a resonator, not just a long transformer winding. Most secondary problems come from winding it as if the turn count were what mattered.

    23 min readsecondary, racing sparks, grounding

Topload

  1. start hereresonatorin SSTC

    SSTC Tesla coil top load: what it does, what it costs, what QCW changes

    A bigger topload costs secondary voltage, and voltage is what makes the arc long. Whether it pays off depends on how much the arc detunes your coil.

    32 min readtopload, breakout, tuning

Breakout point

  1. start herehow it worksin DRSSTC

    Tesla coil breakout point: what it is for on a DRSSTC

    A breakout point gives the discharge a place to start, which is one of the few ways to aim it. What it should be made of, and why it wears out.

    5 min readbreakout, topload, basics

The discharge

  1. start herehow it works

    QCW Tesla coil arcs: why they are straight and a DRSSTC's are not

    A QCW arc grows about ten times more slowly per cycle than a DRSSTC arc. The different shape comes from a different rate of charge delivery, not a different geometry.

    22 min readarc, sword, basics
  2. open question

    Why a QCW Tesla coil arc bends: the community's open question

    Why some QCW arcs come out straight and others branch or wander is still not known. The room seems to matter as much as the coil, and no single factor has been tested in isolation.

    17 min readarc shape, environment, open question

RF ground

  1. start herehow it works

    QCW Tesla coil grounding: RF ground, counterpoise, three grounds inside

    The bottom of the secondary needs a return path, and the mains earth is not it. Outside the coil the ground is one side of the circuit; inside the driver it is three separate grounds that must not be joined.

    14 min readgrounding, counterpoise, isolation