QCW Tesla coil: Quasi-continuous wave
Quasi-continuous wave, a Tesla coil drive mode; the pieces filed here are written for a ramped DRSSTC
Quasi-continuous wave
QCW ramps the supply instead of switching it on flat, so the arc grows instead of appearing at once, and comes out straight and smooth instead of branching. It is a drive mode, not a topology. It usually goes on a DRSSTC, where the tank is tuned and the timing has to be tracked all the way up the ramp. It also goes on single resonant coils, where it is called ramped SSTC or QCW SSTC. That is the simpler machine and the easier place to start. There is no tank capacitor, so nothing stores a bang and nothing runs away, and the bridge current is only ever the current the bridge made. What it gives up is length, and a lot of it, because the part left out is most of what makes a DRSSTC's arc long. Loneoceans' ramped SSTC gets twelve inches off a five inch secondary. The QCW DRSSTC beside it gets seventy off five and a half: nearly the same coil, and nearly six times the arc. They are two different machines, though. They differ in the bus and the bridge as well as the tank, so read the gap as the difference between two real builds, not as the cost of removing one capacitor. On either machine the ramp brings the same problem: nothing stays still. The frequency falls as the arc loads the secondary, the current climbs, and every timing figure that was a single number on a flat burst becomes a curve across the ramp.
tap any part
duty 5.00 %channels 1arc ≈ 80 cm
Pick a part of the diagram to read what it does.
DC bus
- start heresafetyin DRSSTC
Tesla coil safety: what in a DRSSTC will actually kill you
The arc is not what usually kills people. The dangerous parts are at DC or mains frequency, inside the cabinet, and give no warning.
- start heresupplyin DRSSTC
DRSSTC DC bus capacitors: loop inductance, ripple and voltage
Working out the bus capacitance is simple arithmetic. What actually kills a bank is the wiring loop it sits in and the voltage it really sees.
Buck modulator
- start heremodulator
QCW DRSSTC bus modulator: why the ramp needs a buck converter
On a buck-ramped QCW the ramp is made by one converter between the rectifier and the bridge. How it is built, how it fails, and why pulse skipping has not produced a sword in any of the three public attempts.
- modulator
QCW buck converter choke, switching frequency and gate supply
Raising the buck frequency looks like the cheap way to a smooth ramp, but the choke does more of the work, and higher frequency loads the gate supply: at 30 kHz on a split rail a 2 W module is at or over its limit.
The bridge
- start herepower stagein DRSSTC
DRSSTC IGBT vs MOSFET vs SiC: what each switch costs
The choice of switch sets both the frequency you can run and how long the bridge lasts. Three families of parts, and the trade-offs each one brings.
- power stagein DRSSTC
DRSSTC half bridge or full bridge: layout, paralleling, what kills it
Bridges rarely die from peak temperature. Repeated temperature swings fatigue the bond wires over thousands of cycles, well inside the datasheet limits.
Gate drive transformer
Driver
- start herehow it worksin DRSSTC
DRSSTC driver guide: what the driver board does
The driver board does four jobs. Without it the power stage is just parts, and the frequency it has to follow is not one you can set once and leave.
- gate drive
QCW gate drive power supply: sizing it for long ramps
On a DRSSTC the gate supply is a minor detail. On a QCW it has to deliver amps of average current from millifarads of storage, and getting it wrong by a factor of four kills the bridge.
- control
QCW driver: converting a DRSSTC driver, and what changes on it
Which parts of a DRSSTC driver have to change for QCW use, and why, so you do not have to find out by pulling parts until something changes.
- tuning
QCW Tesla coil tuning as the frequency slides down the ramp
A DRSSTC runs at one frequency. A QCW's frequency changes throughout the bang, and the four things timed against it do not all move the same way.
Interrupter and modulator
Current transformers
Tank capacitor
- tank
QCW Tesla coil MMC: choosing the tank capacitor by impedance
The tank capacitor is the smallest part in a QCW and it sets the current. Choose it by impedance, since frequency alone does not fix the values, and size it for its highest voltage at the end of the ramp, when it is also hottest.
- tankin DRSSTC
DRSSTC MMC capacitor bank: sized by current, not capacitance
The capacitance sets the resonance and is quick to work out. The number of capacitors is set by ripple current, and choosing larger parts to be safe can leave you with a bank that carries less.
Primary
- start herehow it worksin DRSSTC
Tesla coil primary coil: what it is for in a DRSSTC
The primary is a few turns of heavy copper with no direct connection to the secondary. What it does and why it is built that way.
- primary
QCW Tesla coil primary design: what changes from a DRSSTC
A QCW primary is sized with the same arithmetic as a DRSSTC's, but it carries current about fifty times longer while the frequency drifts. Three published machines, and only one wound like a DRSSTC.
Secondary
Topload
Breakout point
The discharge
- start herehow it works
QCW Tesla coil arcs: why they are straight and a DRSSTC's are not
A QCW arc grows about ten times more slowly per cycle than a DRSSTC arc. The different shape comes from a different rate of charge delivery, not a different geometry.
- open question
Why a QCW Tesla coil arc bends: the community's open question
Why some QCW arcs come out straight and others branch or wander is still not known. The room seems to matter as much as the coil, and no single factor has been tested in isolation.