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Steve Conner's Dirty DRSSTC: TO-247 IGBTs and a PLL driver

TO-247 IGBTs · laminated bus · the DWSSTC's PLL with a 4013 sync-off · 36 in, then the bang · 2004 to 05

“I finally got started on a Dual Resonant SSTC. This is just a little one with TO-247s, so I can get a feel for how it works before I try anything big.” The primary, secondary and tank capacitor came from his Tesla-2 spark-gap coil, and the PLL driver board from the DWSSTC. The bridge was four Fairchild HGTG30N60A4D IGBTs (600 V, 75 A, 200 ns turn-off) on a four-layer laminated bus of copper sheet and double-sided board. He tested it first into a halogen lamp through a capacitor. In part two the PLL got an interrupter, with a 4013 flip-flop snapping the end of every burst to the nearest primary current zero. Ward added the same idea to DRSSTC-1 in March 2005 with a JK flip-flop. Secondary base-current feedback was unstable under ground arcs, with up to 180 degrees of phase shift, so he went to primary current feedback through a CT cascade. Tuning for zero-current switching and tuning for maximum current did not line up until he added primary inductance, wire wound round tea mugs. About 20 in at 1 bps on 300 V. Then came a test at Alan Sharp's hall on the OLTC II supply: 1.3 A at 400 V DC, 80 bps, 36 in strikes to ground, and a blinding flash. The H bridge exploded and pieces of IGBT flew about the room, with Sharp and Burnett as witnesses. In a note of June 2006, after a 4hv member found the same oddities, he says he is not sure how good a DRSSTC driver this is and points people to Ward's instead.

Schematics and photos

Sources

This is the card from the driver tree, written from what the builder published. Send corrections through the forum.